Elements and Performance Criteria
- Prepare work area
- OHS hazards in the workplace are identified, assessed, reported and controlled using the hierarchy of control model.
- Work area is cleaned before commencing and hygienic conditions maintained throughout processing.
- Equipment for grading, boiling, cooling and chilling cooked product is clean and in full working order.
- Sufficient potable ice, clean baskets and cold potable water are available.
- Cooker is filled with potable water and set to boil.
- Clean salt is added to the water if required, but in an amount that ensures the residue in the cooked product does not exceed levels stipulated.
- Water in cooker is vigorously boiling before any product is placed into it.
- Prepare crustaceans
- Frozen product is thawed in air or potable water ensuring that the temperature of the product does not rise above what is permitted in the enterprise food safety plan and food regulations.
- Frozen raw product is checked during thawing to ensure melanosis does not develop, according to customer specifications.
- Thawed product is maintained within the temperature range stipulated in enterprise food safety plan when being transferred to clean perforated baskets before size grading.
- Fresh product is washed and checked for cleanliness and signs of sand, weed and debris, soft shell, spoilage and disease and parasites, according to customer specifications.
- Mud crabs are brushed free of mud clinging to the underside of the body.
- Product is size graded before cooking.
- Boil, cool and pack crustaceans
- Crustaceans are carefully and safely placed into the vigorously boiling water, for the time appropriate for the species and size, to cook product, kill bacteria and denature enzymes.
- Amount of crustaceans placed into the boiling water is correct for the size of the cooker and the size of the product.
- Cooked crustaceans are carefully and safely removed from the cooker and placed into a cooling tank for a time appropriate for the size and species so that cooked product yield requirements are met.
- Cooled product is packed with clean potable ice, into clean containers and cooled to the temperature required by food regulations.
- Packed product is weighed and labelled and then placed into cold storage until ready for further processing or distribution according to customer specifications.
- Identification and traceability of product is maintained according to enterprise food safety program.